Protein Bar Manufacturer for Private Label Energy & Meal Bars
ZOOMSHEAL manufactures protein bars, energy bars and meal replacement bars for sports brands, gyms and distributors. We handle extrusion and layered fillings, low water activity, sugar-free sweetener systems, texture tuning and single-bar flow-wrap or box packing.
Custom Protein Bar Manufacturing, From Extrusion to Wrapped Bar
A protein bar has to survive a truck, a gym bag and months on a shelf without going soft, sticky or stale. ZOOMSHEAL controls the three things that decide that: water activity at or below 0.60, high-barrier or nitrogen-flushed packaging, and a binding system tuned so the bar stays firm in summer and chewy in winter.
We produce whey protein bars, plant protein bars, high-fibre meal replacement bars, low-sugar and keto bars, energy oat bars and kids or women's nutrition bars. Bars run from 30 to 60 g with 10 to 25 g protein, coated, layered, nougat-style or cold-pressed, and can carry vitamins, minerals, probiotics or added fibre.
What Sets Our Protein Bar Production Apart
Protein Bar Manufacturing Specifications
| Bar Type | Specification | MOQ | Lead Time |
|---|---|---|---|
| Whey Protein Bar | 20-25 g protein, 40-60 g bar, coated or layered | 10,000 bars | 4-6 weeks |
| Plant Protein Bar | Pea and brown rice blend, 15-20 g protein, vegan | 10,000 bars | 4-6 weeks |
| Meal Replacement Bar | High fibre, 200-300 kcal, vitamin and mineral fortified | 10,000 bars | 4-6 weeks |
| Low-Sugar / Keto Bar | 2-5 g sugar, sugar alcohols and prebiotic fibre | 15,000 bars | 4-6 weeks |
| Energy Oat Bar | Oats, dried fruit and nuts, 150-250 kcal, no protein claim | 20,000 bars | 4-6 weeks |
Our Protein Bar Manufacturing Process
Quality Control for Protein Bars
Bar quality is decided by water activity, moisture and microbiology, so our programme tracks all three. Incoming proteins, syrups, coatings and inclusions are verified against specification, and each finished batch is tested for protein content, moisture, water activity, total plate count, yeast and mould.
Production runs in a GMP-certified facility in Guangzhou following FDA, NSF and cGMP standards, with HACCP-based controls covering ingredient handling, extrusion, coating, flow-wrap and packing. Accelerated and real-time storage studies back the shelf life and label claim on your finished bar.
Protein Bar Manufacturing FAQ
What is the minimum order quantity for custom protein bars?+
Can you make protein bars under my own brand?+
How long does protein bar production take?+
Are the bars suitable for warm climates?+
Can I get samples before a bulk order?+
Do you provide packaging and label design?+
Which certifications does your factory hold?+
What payment terms do you offer?+
Ready to Launch Your Protein Bar Brand?
Send us your bar type, protein target and pack format, and our team will reply with a formulation plan, MOQ and quote within two business days. ZOOMSHEAL has made protein bar manufacturing simple for brands of every size since 2003.