+86 133 1888 8296jackliu@zoomsheal.com
GMP · ISO 22000 · HACCP certified
OEM / ODM from 3,000 pcs
Welcome to ZOOMSHEAL

Custom Stick Pack & Sachet Supplement Manufacturer

ZOOMSHEAL Health fills and seals single-serve stick packs and sachets for functional food and supplement brands: probiotics, collagen, electrolytes, vitamins, energy powders and liposomal liquids. We form the bag, dose 2 g to 10 g, flush with nitrogen and pack multi-lane sticks.

10,000 Units
Starting MOQ
4-6 Weeks
Lead Time
2-10 g
Fill Range

Single-Serve Stick Pack & Sachet Contract Manufacturing

A stick pack is the most portable way to deliver a functional dose, and it only works if the seal, dose and moisture barrier are right. ZOOMSHEAL Health runs dedicated stick pack and sachet lines in our GMP-certified Guangzhou Huadu facility, forming, filling and sealing from roll film for brands, distributors and DTC sellers.

We fill 2 g to 10 g single-dose sticks and 15 g to 30 g sachets, with four-side seal construction, nitrogen flushing to protect oxidation-sensitive actives, and dual-chamber sticks that keep a powder and a liquid separated until use. Formats include probiotics, collagen peptides, electrolytes, multivitamins, energy blends and liposomal liquids.

What Makes Our Stick Pack Production Different

Roll-Film Forming & Four-Side Seal
We form, fill and seal stick packs from roll film on automated lines using four-side or three-side seal geometry with tear-notch and laser scoring. Seal-width control keeps every stick leak-free and easy to open.
Precision Dosing & Nitrogen Flushing
Augers and volumetric cups hold fill weight to a tight tolerance across 2 g, 3 g, 5 g and 10 g sticks. Nitrogen replacement flushes oxygen so vitamins, probiotics and lipids hold potency and flavour to end of shelf life.
Dual-Chamber Sticks & Multi-Lane Output
Dual-chamber sticks keep a powder and an oil or liquid separate and mix at the moment of use, ideal for liposomal and effervescent concepts. Multi-lane filling lines run several sticks per cycle for high, stable output.
Moisture Barrier & Clean-Label Films
We specify metallised, aluminium-laminate or high-barrier PET films and add desiccant where needed, keeping hygroscopic actives such as probiotics free-flowing. Films can be mono-material or recyclable.

Stick Pack Manufacturing Specifications

FormatSpecificationMOQLead Time
Single-Dose Sticks2-10 g fill, four-side seal, nitrogen flushed10,000 sticks4-6 weeks
Large Sachets15-30 g fill, three or four-side seal10,000 sachets4-6 weeks
Dual-Chamber SticksSeparate powder and liquid chambers, 2-15 g total20,000 sticks5-6 weeks
Multi-Lane Sticks2-5 g fill, multi-lane high output50,000 sticks4-6 weeks
Liquid Sticks10-25 ml mono-dose liquid, liposomal ready10,000 sticks5-6 weeks

Our Stick Pack Contract Manufacturing Process

01
Consultation & Brief
We start from your dose, format and target market, then confirm fill weight, film type, stick count and packaging so the project scope is clear before any tooling is ordered.
02
Film & Format Selection
We shortlist high-barrier, metallised or recyclable films and pick the stick dimensions and seal geometry that suit your fill weight and shipping shelf.
03
Formulation & Pilot Sample
Our lab builds or refines the powder or liquid blend, checks flow, solubility and taste, then runs a pilot sample on the stick line for your review.
04
Artwork & Print Approval
You approve the printed roll film, tear-notch position and carton artwork; we supply a physical proof so colours and barcodes are correct before mass printing.
05
Filling, Sealing & Nitrogen Flush
Sticks are formed from roll film, dosed to weight and nitrogen flushed before sealing, then checked for seal integrity and fill accuracy across the run.
06
QC Release & Export Packing
Finished sticks are tested for fill weight, seal strength, moisture and microbiology, released with a certificate of analysis and packed for export.

Quality Control for Stick Pack Products

Stick packs fail for three reasons: weak seals, off-weight fills and moisture ingress. Our quality plan controls all three, with in-line seal checks, gravimetric fill verification and water-activity testing on hygroscopic powders such as probiotics and vitamin C.

Production runs in a GMP-certified facility in Guangzhou Huadu following FDA, NSF and cGMP standards, with HACCP-based controls across film intake, blending, filling, sealing and packing. Every lot ships with a certificate of analysis covering fill weight, seal strength, microbiology and moisture.

GMPFDA standardsNSF standardscGMPHACCPISO 22000

Stick Pack & Sachet Manufacturing FAQ

What is the minimum order quantity for stick packs and sachets?+
Single-dose sticks and sachets start at 10,000 units, dual-chamber and liquid sticks at 20,000, and multi-lane runs at 50,000. If you are validating a new flavour or format, we can discuss a smaller starter batch made with the same materials as full production.
How long does stick pack production take?+
Plan on 4 to 6 weeks from formula and artwork approval; dual-chamber and liquid sticks usually run 5 to 6 weeks. That covers film printing, blending, filling, nitrogen flushing, QC release and export packing. Repeat orders move faster once the film and recipe are locked.
Can you develop a custom formula and flavour for my brand?+
Yes. We are an OEM/ODM manufacturer, so we can work from your existing recipe or build one from scratch, covering actives, sweeteners, flavours, flow agents and dosage. Your formula stays confidential and is never resold to another brand.
Can I get samples before placing a bulk order?+
Yes. We send stock samples of standard films and formats, and for custom projects we produce a pilot or pre-production sample on the stick line so you can check taste, fill weight, seal quality and print registration before full production.
Can you print my artwork on the stick film?+
We print roll film in register with your logo, claims and barcodes, and support tear-notch and laser-scored opening. You approve a physical proof; we also handle cartons, display boxes and labels if you want the whole pack from one supplier.
Which certifications do you hold?+
Our Guangzhou Huadu facility is GMP-certified and works to FDA, NSF, cGMP, HACCP and ISO 22000 standards. Certificates are available for your due-diligence file, and each production lot is released with its own certificate of analysis.
Do you help with shipping and customs documents?+
Yes. We prepare commercial invoices, packing lists, certificates of origin and the product documents your customs broker needs, and we ship by air or sea from Guangzhou. Tell us your destination and we will confirm the paperwork and freight options.
What are your payment terms?+
Standard terms are a deposit to start production with the balance due before shipment, usually by bank transfer. Terms can be adjusted for repeat customers and longer-term programmes, so ask us during the quote stage.

Ready to Launch Your Stick Pack Line?

Send us your fill weight, formula idea and target market, and our team will reply with a format recommendation, MOQ, lead time and quote. ZOOMSHEAL Health makes stick pack and sachet manufacturing simple for brands of every size.

Related Manufacturing Services

Request A Manufacturing Price Quote

Fill out our “request a quote” form so we can give you a custom price quote to get started with manufacturing your nutraceutical supplements.

Get a Custom Quote
Or call us at +86 133 1888 8296

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Our Certifications

FDA certifiedGMP certifiedQP certifiedISO certifiedHALAL certifiedBRC certifiedNSF certified

*These statements have not been evaluated by the Food and Drug Administration. These products are not intended to diagnose, treat, cure, or prevent any disease.