SOFTGEL MANUFACTURING EXPERTS
At Zoomsheal, we excel in the comprehensive manufacturing of nutraceutical softgel formulas. From sourcing high-quality ingredients to conducting meticulous post-filling inspections, we handle every step with precision, offering competitive pricing and the fastest lead times in the industry.With extensive experience in formulation, we can assist you in creating new products tailored to your target audience or guide you in scaling your manufacturing processes effectively. As your dedicated partner, we are committed to ensuring long-term success in softgel manufacturing.
The softgel manufacturing process can be tricky, but with the right equipment it will be a breeze. We are confident we can fulfill all your softgel manufacturing needs and we would be the best partner for you and your formulas. In addition, we are located in the China, making a great advertisement point on your bottles, when you work with us.
Simple Consumption
Softgels are widely believed to be the most convenient supplement, as consumers find them easy to swallow and fast-acting.
Easy Digestion
Since gelatin is easily digested, so are softgels, which then dissolve quickly when they reach the stomach.
Based GMP-Certified Facility
We ensure compliance with FDA, NSF, and cGMP standards, guaranteeing the highest quality supplements.
Complete Packaging & Branding Support
From custom labels to bottle designs, we help bring your supplement brand to life with professional packaging solutions.
To request a quote for our manufacturing services, please click the link below or give us a call at +86(400)677-8386. Alternatively, feel free to explore more information below.
Softgels Manufacturing Capabilities
Softgel production is a very unique and complicated process; not every manufacturer can do it. While softgels can be difficult to manufacture because water-soluble/hydrophilic materials are not easily encapsulated and the operators who run the encapsulation machine have to be well-trained and competent to learn the techniques for smooth and efficient operation, we have innovated ways to overcome these challenges. We specialize and thrive in encapsulating formulas that others thought weren’t possible in softgels. We have a production team who, with high precision and constant oversight, monitors and controls the gelatin temperature, ribbon thickness, seam width, and fill quantity during manufacturing.
We’re proud to provide an extensive range of softgel manufacturing services tailored to diverse clients. Our expertise spans gelatin-based, vegetarian, vegan, enteric-coated, and flavored softgels, including oil-based, suspension, and emulsion formulations for exceptional results. With advanced facilities, rigorous quality controls, and an experienced team, we ensure precise execution of every manufacturing step. From formulation development to encapsulation and packaging, we prioritize quality, efficiency, and regulatory compliance. Trust Aligen for all your softgel manufacturing requirements and enjoy exceptional products that exceed expectations.
Softgels Manufacturing Process
Because of its versatility, softgel encapsulation is a common practice. There are four main stages in the production of a softgel
·Getting gelatin ready ·Getting the fill ready ·Begin encapsulation process ·Putting the finishing touches on the filled softgels
Step 1
Customer requirements (inquiries)
Step 2
Product packaging, artwork design and formula conformation
Step 3
samplin
Step 4
Formulation and packaging confirmation
Step 5
Packaging Details Arrangement
Step 6
Confirm production planned order system generation and production.
Quality Control & Quality Assurance
Proper storage conditions, including precise temperature and humidity control, are vital for maintaining the integrity of your softgels. At Zoomheals, we ensure that each batch is manufactured to the highest standards. Our private label and custom softgels undergo rigorous Quality Control testing before and after packaging. This includes comprehensive assessments for GMP compliance, and checks for microbial presence and heavy metals.
We are committed to releasing only products that meet our stringent testing criteria, guaranteeing the purity, quality, and safety of your dietary supplements. This allows you to distribute your softgels with confidence, knowing they meet industry specifications and exceed customer expectations.
What are Softgels?
Softgels contain ingredients that are enclosed in a soft substance such as gelatin. There are also vegan softgel options. Gelatin is usually the main ingredient for most softgels. Gelatin is an animal product. Vegetarian softgels may be made from cellulose, a plant product, or tapioca, a starch also derived from a plant.
The softgel filling may be vitamins, minerals, herbs, or other ingredients. You have to check with a softgel contract manufacturer to find out what types of softgels and ingredients they offer.
Packaging Options for Capsules
The softgel manufacturing process, known as encapsulation, occurs in our state-of-the-art, FDA-registered, GMP-compliant facilities. After encapsulation, we meticulously dry the softgels to eliminate excess moisture from the shell, enhancing their durability. Once dried, your softgels are packaged according to your specifications.
Packaging Options Available:
PET and HDPE bottles Single-dose sachet
Multi-pack sachets Blister packs
As a comprehensive softgel manufacturing service provider, we also cater to your graphic design needs to create standout packaging and product labels. Our in-house graphic designers collaborate closely with you to understand your vision, ensuring the design effectively represents your brand.
Remember, captivating packaging and label design play a crucial role in attracting customers—first impressions can significantly influence purchasing decisions.
Why Choose Us as Your Softgel Manufacturers?
Softgels are favored in the nutraceutical industry for their numerous consumer-friendly advantages. They are easy to swallow, making them particularly appealing to a wider audience, including those who have difficulty with traditional supplement forms.
The encapsulation in softgels shields sensitive ingredients from oxidative damage and improves the overall shelf life of the product. Softgels also offer a highly effective means of masking the taste and odor of potent ingredients, providing a pleasant consumption experience without compromising the product’s benefits. Additional benefits of using softgels include:
Improved bioavailability:
The filling in softgels is often more readily absorbed by the body compared to solid forms like tablets or capsules.Accurate dosing:
Softgels offer precise and consistent dosing of active ingredients. Versatility: Softgels can accommodate a wide range of formulations, from fat-soluble vitamins to herbal extracts.Customization options:
For brands, the ability to customize the appearance of softgels — such as color, shape and size — further enhances product differentiation in a competitive market.Client-First Care: A Seamless Partnership
Let us be your end-to-end nutraceutical softgel manufacturing partner. We can helping you formulate your new product, source each ingredient, scale up your manufacturing capability, provide testing and quality assurance services, and even assist with labeling and distribution. And we do it all at the best prices and the fastest lead times in the industry!
Zoomsheal is the only manufacturing company in the nutraceutical industry that checks all the boxes:
24/7 Customer Service
Thorough Product Specialist Assistance
In-House Graphic Design
Quality and Value Combo
FDA-registration
Competitive Lead Times
GMP-compliance
Our softgels are available in both vegetarian and gelatin formulations, and we offer a wide variety of colors, shapes, sizes, and coating options to help you create a unique product that stands out. Our softgel capabilities provide optimal stability of active ingredients, ensuring that your products maintain their potency throughout their shelf life. Additionally, our softgels are designed to enhance bioavailability and absorption, making them a popular choice for customers who are looking for fast and effective delivery of nutrients and active ingredients.
